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Decowell Remote IO in Lithium Industry


Soft pack and hard pack of Li-ion battery


Lithium batteries are divided into two forms: soft pack and hard pack. The main difference between the two is the material of the lithium battery shell. Soft pack batteries are liquid lithium-ion batteries covered with a polymer shell, which will be softer than the aluminum shell lithium battery pack.

The key materials used in soft pack lithium battery - positive electrode material, negative electrode material and diaphragm - are not much different from the traditional steel shell - aluminum shell lithium battery, the biggest difference lies in the flexible packaging material (aluminum-plastic composite film), which is the most critical and technically difficult material in soft pack lithium battery.

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Lithium cell phone battery

In fact, soft pack lithium battery, in our life, is not strange. In addition to power batteries and energy storage batteries, they are most commonly used in the battery components of 3C electronic products. For example, the application is integrated in the mobile phone and cannot be disassembled without permission.


Soft pack lithium battery production technology

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During the production and manufacture of soft-pack lithium battery, it is necessary to carry out edging, folding, dispensing and other operations on the polymer material of its shell to make the docking part more tight and not cause the leakage of internal liquid of lithium battery.


Automatic double folding dispensing equipment


       

Derowell Remote IO module has been deeply involved in the lithium industry for many years, providing a complete remote IO solution for lithium equipment.

For example, the automatic double folding equipment developed by a well-known lithium equipment manufacturer is mainly used in the double folding molding process of soft pack lithium batteries, including cutting, double folding, dispensing, hot stamping and other processes. The equipment is the EX series extensible remote IO module of Decowell.

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Basic structure of equipment:


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Through the mechanical arm loading, enter each station to complete the folding and dispensing process of the mobile phone lithium battery in turn, enter the loading area, enter the AGV and enter the next step.


Basic control structure of equipment:


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1. The control part mainly adopts Keenes KV8000 series PLC and extends EtherCAT master station module

2. Control servo motion and Decowell EX series plug-in remote IO module through EtherCAT bus

3. Through the PLC body EtherNet/IP agreement and manipulator communication

4. The device is divided into three IO slave stations with many points. Two of the stations are EtherCAT Adapter +2 x 32DI+2 x 32DO, and the other station is EtherCAT Adapter +1 x 32DI+1 x 32DO.

5. The device has a large number of cylinders. The magnetic switch and photoelectric switch signals are mainly collected through the input module of remote IO, and the solenoid valve is controlled through the output module to control the cylinder action.